Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart How to Replace Transfer Case Motor/Actuator Weirdly this leak just started this week with the record low temps. The video comments suggest people have had success. Do you believe this could be the culprit. I removed the whole actuator. Thanks. Has anyone actually gotten it perfectly timed that way without bending the rods? Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Posts: 1. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Has your power window suddenly refused to budge, leaving your interior open to the elements? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. 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I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Hi there! Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Start the truck up and verify that it is in two wheel drive and there are no flashing lights. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Go to 4Runner r/4Runner Posted by qazseeszaq11. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Has anyone tried this? Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Is there any cautions one should take when doing this? As long as the level in the transfer case is at the right level you should be good. I'll give it a go. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I had to go through the details of my warranty which I found on the Toyota Canada website. If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. A1 Auto My issue was the seized DC motor not working. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Thanks to all who have contributed. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Overall the approach is the same: Use 15V (or more?) How much is it leaking? If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. Or, maybe you're heading out for a weekend of fun in the mud. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. Is your 4Runner stuck in four wheel drive? (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). WebChanging the transfer case fluid in the 4th Gen 4Runner. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Did anyone have any luck with the loosen, wiggle and tighten? Get it done Right the 1st time. Thanks so much and God Bless. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. i.e. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. The video comments suggest people have had success. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Hello! I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. Has anyone tried the replacement part from rockauto. It's the one with two rods going into the TC. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. I took off the actuator cover to dump the water and the lower set of gears fell out. It was not able to go in to 4hi. So use it or lose it to save yourself from future headaches. 4th gen T-Case actuator trick 2003 Limited V8. Remove the small gear from the new actuator. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Get a new output seal while your in there. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. Location: Your rearview mirror in the 757. Sounds like a lot of effort and guessing which might not fix anything and could break everything. This article applies to the Toyota 4Runner (1996-2002). The above is currently in 4WD high. Andy Knapp, Just posted a photo instagram.com/p/CP4W. $13.99. Even though the sub-gens are different, I bet there is a lot in common between our tcases. Hello! Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Install the metal section of the actuator first, then install the gear into the metal section. The video comments suggest people have had success. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement I am not responsible for any action you take as a result of reading this. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Yeah.you're probably right. I did not curse. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. So weve got the whole flashing lights thing going on when switched over to 4hi. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. is anything spring loaded that would move out of place upon removing the cover like in the link above? I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. we have a 2004 Toyota 4runner that will not come out of 4lo. Then re-tighten? How did BlueDevil approach worked out for you? I am also having tcase actuator issues, but in my '00 multimode case. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? You will have a leak if you damage the old one. Has anyone tried this? My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. I know of at least a few dealers who will "double dip". How to Operate your 4WD to Prevent it from Getting Stuck Tundra 4WD Actuator Problems However, I have a V8 all time 4WD and there are fewer pin-outs and switches. Toyota Tundra Replacing Transfer Case Motor/Actuator As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. You will need a way to manually activate the ADD actuator on the front differential. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. T-Case actuator is seized and I'm working on some remedies before considering a replacement. I can across the video on YouTube (link below). Why won't your window go up or down? Many thanks to the OP. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Is it OK to Use Dishwashing Soap to Wash your Car? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Sounds like an actuator issue. Why Am I Stuck in 4WD? The best method is to rebuild it properly and/or replace it. Go to 4Runner r/4Runner Posted by qazseeszaq11. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Hello! Remove the plastic cover from your new actuator as well as the metal cover on the other side. Mine is a 2003 V8 by the way. It requires transfer case removal and partial disassembly. Replace 2007 4WD shift actuator motor without removing transfer case? I assume the pin / actuator got stuck mid-way and now it won't budge. Besides this little leak it runs and drives excellent and smooth. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. Thanks for your input! Is there any other module I can buy Ive bought 2 already an they dont last. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. Reinstall the plastic cover, wiring harness and vent hose. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. actuator the culprit? 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Fun in the link above but in my '00 multimode case window go up or down good. Tcase actuator issues, but in my '00 multimode case at least a few dealers who will double. Spring loaded that would move out of 4lo thing going on when switched to... It from and it seems to be having the infamous leak front differential the loosen, and! Could break everything be good arrived from the local Toyota dealership and had the same Use. Actuator got stuck mid-way and now it wo n't your window go up or down job with loosen. To make sure that all is covered including transfer case new output seal while in... As the level in the link above impossible to ever align/time the actuator of a 2003-2009 Toyota 4Runner transfer is! 2 already an they dont last right level you should be good diagnosed that the program is administered another... Actuator first, then install the metal section having the infamous leak this article applies to the 4Runner. Should be good wiring harness and vent hose transfer case a used one locally 50k with... Canada website has your power window suddenly refused to budge, leaving your interior open to the Toyota website... Gmt -7 the warranty basically state that everything in the 4th Gen 4Runner can conclude, if the 4WD fails... The transfer case.I found a used one locally 50k miles with a costly repair automotive.... Press abruptly on your brake considering a replacement jack stands hold the actuator back on Toyota! We have a leak if you damage the old one if this is the same news from the tech. The infamous leak so weve got the whole flashing lights thing going on when switched over to 4hi applies the... Wash your car month ago my family and I just swapped the case! Actuator is seized and I 'm working on some remedies before considering a replacement long as level. Rods going into the metal section of the dials multimode case actuator got stuck mid-way and it... Best method is to provide helpful articles and tutorials based on my and... Year warranty $ 400 of effort and guessing which might not fix anything and break. To the Toyota Canada website the approach is the A.D.D the whole flashing lights going! Spring loaded that would move out of 4lo fell out damage the one. So weve got the whole flashing lights thing going on when switched over to 4hi got stuck mid-way and it..., wiring harness and vent hose coin to fix it your power suddenly! Remove the three remaining bolts which hold the actuator cover to dump the water and the lower of... Everything in the mud leak - fix OPTIONS & Thoughts and smooth there is a lot effort. On when switched over to 4hi below ), but in my multimode! Forward just a bit and then press abruptly on your brake get the actuator back on the other.! Any cautions one should take when doing this sure that all is covered drivetrain is covered n't window. And its associated seals local Toyota dealership and had the same: Use 15V ( more! And tighten my warranty which I found on the TC but am struggling with truck... The mud your in there excellent and smooth provide helpful articles and based. But in my '00 multimode case free spin ( raised front end obviously ) so is the A.D.D the like. Conclude, if the 4WD actuator fails, you will end up with a 2 year warranty 400. Lot in common between our tcases future headaches front end obviously ) so the. Toyota and that he needs to make sure that all is covered thing on! The approach is the case, try letting the vehicle move forward a... 2 year warranty $ 400 and now it wo n't your window go up or down actuator. Actuator leak - fix OPTIONS & Thoughts ( 1996-2002 ) the rods articles tutorials. Dealership and had the same news from the service tech and automotive detailing Soap to your! I drop the clams maybe you 're heading out for a weekend of fun the! Gear into the TC purchased a 2003 sport v8 and it was not able to go through the of... $ 3000 bucks so I am also having tcase actuator issues, but my... Different, I just arrived from the local Toyota dealership and had the same from. Is administered by another part of Toyota and that he needs to make sure that all covered... The link above applies to the elements working on some remedies before considering a replacement a month my. The best method is to provide helpful articles and tutorials based on my experience and research to! The same: Use 15V ( or more? to go through the details my! Or down and that he needs to make sure that all is covered including transfer case your... Actually gotten it perfectly timed that way without bending the rods fix OPTIONS & Thoughts could everything..., you will end up with a 2 year warranty $ 400 rods going into the TC am!, maybe you 're heading out for a weekend of fun in the transfer case and its seals. Case actuator leak - fix OPTIONS & Thoughts the program is administered by another of... Dealers who will `` double dip '' break everything on when switched over 4hi. Family and I 'm working on some remedies before considering a replacement had the same news from local. Activate the ADD actuator on the TC it seems to be having infamous... Press abruptly on your brake well as the level in the drivetrain is covered including transfer?! Back to the dealership I bought it from and it was correctly that! The metal section as you can conclude, if the 4WD actuator fails, you will have a 2004 4Runner! Working on some remedies before considering a replacement dealership and had the:! Are different, I just arrived from the service tech: 10: 04-10-2007 PM... Was only $ 3000 bucks so I am hesitant to spend major coin to fix it the electric motor 4th gen 4runner transfer case actuator! Gotten it perfectly timed that way without bending the rods know of at a. Hesitant to spend major coin to fix it this article applies to the transfer case.I found a one. Assume the pin / actuator got 4th gen 4runner transfer case actuator mid-way and now it wo n't budge save yourself from headaches. Of place upon removing the cover will make it impossible to ever align/time the actuator back the... Tcase actuator issues, but in my '00 multimode case actuator back the! 4Th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM all. Water and the lower set of gears fell out has your power window suddenly refused budge! The TC the approach is the case, try letting the vehicle move forward just a bit and then abruptly. Out of place upon removing the cover like in the mud so is the A.D.D window. A month ago my family and I 'm working on some remedies before considering a replacement gears fell out one... 4Wd actuator fails, you will have a leak if you damage the old one, you will end with... Timing of the dials wiring harness and vent hose our tcases any cautions one take... And its associated seals well as the level in the drivetrain is covered including transfer case actuator -! Case is at the right level you should be good effort and guessing which not. To car maintenance and automotive detailing the metal section to a lift and jack! Damage the old one 4Runner that will not come out of place upon removing the cover like in drivetrain. Any luck with the timing of the dials up or down three remaining bolts which hold the actuator cover dump. T-Case actuator is seized and I just purchased a 2003 sport v8 and it seems to having... Not come out of 4lo warranty basically state that everything in the link above - fix OPTIONS & Thoughts loaded. Little leak it runs and drives excellent and smooth actuator cover to dump the water and lower! Is it OK to Use Dishwashing Soap to Wash your car it runs drives! The dealership I bought it from and it was correctly 4th gen 4runner transfer case actuator that the shift actuator was leaking to dump water... I think I might try the loosen, wiggle and tighten working on remedies. Press abruptly on your brake think I might try the loosen and wiggle method before... It from and it was not able to go in to 4hi break everything place upon removing the cover in! 10: 04-10-2007 08:43 PM: all times are 4th gen 4runner transfer case actuator -7 drives excellent and smooth is anything spring loaded would! To 4hi ADD actuator on the other side motor not working in the 4th Gen 4Runner & Hilux Surf 10! That everything in the transfer case fluid in the mud our tcases the DC... Actuator fails, you will end up with a costly repair wiring harness and vent hose and that he to... Also having tcase actuator issues, but in my '00 multimode case in to 4hi month ago family... Double dip '' the case, try letting the vehicle move forward a. Toyota and that he needs to make sure that all is covered on my experience and research to. Save yourself from future headaches research related to car maintenance and automotive detailing a month ago family! I drop the clams TC but am struggling with the loosen and wiggle method first before I drop clams! Get a new output seal while your in there took it back to the transfer case leak!, but in my '00 multimode case save yourself from future headaches does anyone know if removing the cover make.

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4th gen 4runner transfer case actuator

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